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Sponge Iron Manufacturing Process Ppt

The HBI direct reduction process

Nov 03 2016The direct reduction process HBI is the product of reducing iron ore with natural gas This is called the direct reduction process and is an environmentally-friendly production process a DRI plant uses natural gas which is more environmentally sound than coke The reduction process takes place in the reduction tower Get price Get Price

Direct reduced iron

Direct reduced iron (DRI) also called sponge iron is produced from the direct reduction of iron ore (in the form of lumps pellets or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal Many ores are suitable for direct reduction Get price Get Price

International Journal for Research in Applied Science

Study of Sponge Iron Plant Yogesh Kumar1 Rupesh Kumar Khaparde 2 Komal Dewangan3 monitoring systems and process items/materials/products are classified into different groups" In any manufacturing industry not all items are required with the same frequency Some materials are quite regularly required yet some others are required Get price Get Price

How sponge is made

Sponge manufacturing produces no harmful byproducts and little waste Sponge material that is lost in trimming such as when an uneven end is cut off the large block is ground up and recycled It can be thrown in the mixer at the beginning of the process and become part of a new sponge Get price Get Price

Iron Steel Industry in India Production Market Size

India was the world's second-largest steel producer with production standing at 106 5 MT in 2018 The growth in the Indian steel sector has been driven by domestic availability of raw materials such as iron ore and cost-effective labour Consequently the steel sector has been a major contributor to India's manufacturing output Get price Get Price

Scope Of Sponge Iron Plant In Jharkhand Ppt

Scope Of Sponge Iron Plant In Jharkhand Ppt Scope of sponge iron plant in jharkhand ppt Our company is a large-scale heavy enterprise that taking heavy mining machinery manufactory as main products and integrated with scientific research production and marketing Get price Get Price

Sponge iron rotary kiln process

Sponge Iron Composition Manufacturing Process Lloy Sponge iron making is a process in which iron ore lumps typically 5mm18mm size are tumbled with a selectgrade of ironcoking coal little dolomite inside an inclined rotary kiln and control busted in the presence of air for about 12 hours before the products are air cooled magnetically separated screened and size wise in finished product Get price Get Price

process production sponge iron

THE KRUPP SPONGE IRON PROCESS PRODUCTION AND UTILISATION OF THE KRUPP SPONGE IRON PROCESS PRODUCTION AND UTILISATION OF METALLIZED MATERIALS DR ING GUNTHER MEYER Krupp Industrie—und Stahlbau Essen Get Price Sponge Iron - Manufacturing Process Sponge Iron produced by gas-based process is normally hot briquette and hence it is also Get price Get Price

Sponge Iron Plant

The sponge iron is a substitute for scrap in the electric arc furnace which can be easily manufactured from indigenously available raw materials at very competitive price It is the iron ore reduced in solid state by a direct reduction process using natural gas or non cooking coal as reluctant The sponge iron is also known as Direct Reduced Get price Get Price


Direct Reduced Iron Process JSPL has the world's largest coal based sponge iron manufacturing facility which uses indigenously developed rotary kilns (6 Kilns of 300 TPD and 4 Kilns of 500 TPD) Being the only sponge iron manufacturer with its own captive raw material resources and power generation we lead the Indian market in coal-based Get price Get Price


Tata Sponge which has its manufacturing facility at Bilaipada (in Joda Block of Keonjhar District in Orissa) is a subsidiary of Tata Steel Limited The material on offer was to be sold in the north east market Business Requirement The mandate received from TATA Sponge was to sell their sponge iron through mjunction'se- portal Get price Get Price

advantages of line in sponge iron process

Home Products advantages of line in sponge iron process roller specifications vertical mill indonesia small hilly road construction lin MORE + pig iron processing - ZCRUSHER such as coke usually with line as a flux which may be harmful to the ductile iron process Sponge Iron offered by Tata International Limited MORE + Get price Get Price

Rotary Kiln Process Of Making Sponge Iron

sponge iron manufacturing process ppt – Gold Ore Crusher Rotary Kiln Process of Making Sponge Iron 2 1 HISTORICAL BACKGROUND The production of steel began in ancient times but because of the complexity and slow Click Chat Now process making sponge iron Get price Get Price

PowerPoint Presentation

by TSE Process Safety team to strengthen 'Process Safety' (5 6 MTPA) and Tata Sponge Iron (1 MTPA) overseas includes Tata Steel Europe and South East Asia operations 2 Target to increase India capacity to 30 MTPA by 2025 through organic and inorganic routes post divestment of South East Asia operations global manufacturing PMI Get price Get Price


Steel Exchange India Limited is having a Sponge Iron manufacturing unit in technical collaboration with world renowned M/s Mannesmann Demag of Germany (CODIR Process) With an installed capacity of 2x350TPD and can able to produce Sponge Iron of 0 225 Million Tons per Annum 1 Get price Get Price


ISGEC has the following business units - Process Equipment EPC Power Plants Boilers Sugar Plants Machinery Mechanical Hydraulic Presses Steel Iron Castings Contract Manufacturing and Trading This enables ISGEC to have a strong customer orientation and respond quickly to the changes in the market Process Equipment Get price Get Price


This process is performed by the steel manufacturing industry and typically involves smelting to convert iron ore into pig-iron (in South Africa primarily via the blast furnace route) and then refining (eg using a basic oxygen furnace) and shaping it in rolling mills into steel products (eg HRC - hot rolled coil) Get price Get Price

Sponge Iron – Prakash Industries Limited

Sponge iron is a highly processed form of iron ore which contains metallic iron in the range of 83-88% obtained by direct reduction without melting it Due to high porosity the resulting iron is called sponge iron It is used as a raw material for manufacturing steel through electrical arc Get price Get Price

Direct Reduced Iron (DRI) Production Plant

Direct Reduced Iron (DRI) Production Plant NIPPON STEEL ENGINEERING CO LTD Basic Concept or Summary S-16 u A direct reduced iron (DRI) production plant is a shaft reduction furnace to produce DRI with large metal iron content by directly reducing iron ore (or iron ore pellets) with reducing gases Get price Get Price

Sponge Iron Sponge Iron

The pursuit for precision involves a judicious mix of iron ore and coal in proper proportions as well as maintaining the right temperature in the kiln where the two raw materials are heated With the process of oxidation and the successive formation of the spongy texture high-quality sponge iron is produced Get price Get Price

Sponge Iron

With such dimension of notion WE in our Sponge Iron Manufacturing process through 4 Kilns (1 * 350T and 3 * 500T) laid up the best DRI making process of India It is Coal Fuel based DRI Coal based Sponge-iron is a metallic product produced through direct reduction of iron ore in the solid state As such it is also known as Direct Reduced Iron Get price Get Price

Manufacturing Routes for Metallic Foams

The entire foaming process can last 15 minutes for a typical batch (2 050 mm 650 mm 450 mm 3) A careful adjustment of process parameters has been shown to lead to homogeneous foams In fact the foams produced in this way—trade name Alporas—seem to be the most homogeneous aluminum foams currently available Get price Get Price

China High Quality Sponge Iron Powder Direct Reduced Iron

High Quality Sponge Iron Powder Direct reduced iron/Sponge Iron Introduction of Sponge Iron Sponge iron is a metallic product produced through direct reduction of iron ore in the solid state It is a substitute for scrap and is mainly used in making steel through the secondary route The process of sponge iron making aims to remove the oxygen Get price Get Price

Energy Environment Solutions for Sustainable Growth

Multi fuel fired heating solution for process and cogeneration Recovery of waste heat from engine sponge iron plants Consultative application engineering to maximise energy utilisation and slash fuel cost Assured product quality through state of the art manufacturing facilities Heating systems in Get price Get Price

Energy Conservation in Sponge Iron Production Process

Many investigators [1]-[4] considered the manufacturing process of sponge iron and recommended improvement in that It is found that during the operation in the coal based sponge iron plant an incredible amount of heat is generated and a significant part of this heat associated with the waste gas remains unutilized Get price Get Price

Rotary kiln process of making sponge iron

Process Making Sponge Iron Rotary Kiln Cz A Thesis Submitted for Partial Fulfillment of the Degree have been able to plete my 33 Schematic of optimised Rotary kiln sponge iron making process Get Price And Support Online Ppt For Rotary Kiln Process Of Making Sponge Iron Rotary Sponge iron manufacturing process WordPress Get price Get Price


PRE-FEASIBILITY REPORT Iron Ore Beneficiation Plant INDEX CHAPTERS PARTICULARS PAGE NO I Introduction Project Cost 1-2 II Company / Group Profile 3-8 III Proposed Project 9-11 IV Manufacturing Process Plant Equipments 12-19 V Power Fuel Water Utilities 20-21 VI Site Infrastructure 22-23 VII Civil Structural Work 24 Get price Get Price

Project Profile M S INGOTS

Ministry of Small Scale Industries invites sealed bids in Two bid system (Technical and Commercial Bid) from leading Computer System Integrators having experience in development facility Management of a site consisting of SUN Servers Clusters CISCO security devices web/application/mail servers and 150 Clients at Nirman Bhawan New Delhi Get price Get Price

Sponge Iron

Sponge iron is also referred to as direct reduced iron metalized iron or hot briquetted iron Sponge iron is used in the iron and steel industry as a substitute for scrap in induction and electrical arc furnaces Over the years the shortage of expensive melting scrap has made sponge iron a significant raw material for manufacturing high Get price Get Price

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